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Customer Satisfaction Procedure Dear Haas customer,
Your complete satisfaction and goodwill are of the utmost importance to both Haas Automation, Inc., and the Haas distributor where you purchased your equipment. Normally, any concerns you may have about the sales transaction or the operation of your equipment will be rapidly resolved by your distributor.
However, if your concerns are not resolved to your complete satisfaction, and you have discussed your concerns with a member of the dealership’s management, the General Manager or the dealership’s owner directly, please do the following:
Contact Haas Automation’s Customer Service Center by calling 800-331-6746 and ask for the Customer Service Department. So that we may resolve your concerns as quickly as possible, please have the following information available when you call:
? Your name, company name, address and phone number ? The machine model and serial number
? The dealership name, and the name of your latest contact at the dealership ? The nature of your concern
If you wish to write Haas Automation, please use this address: Haas Automation, Inc. 2800 Sturgis Road Oxnard, CA 93030
Att: Customer Satisfaction Manager e-mail: Service@HaasCNC.com
Once you contact the Haas Automation Customer Service Center, we will make every effort to work directly with you and your distributor to quickly resolve your concerns. At Haas Automation, we know that a good Customer-Distributor-Manufacturer relationship will help ensure continued success for all concerned.
C u s t o m e rk
F e e d b a c
If you have any concern or questions in regards to the Haas Programming and Operations manual, please contact us via our E-mail, pubs@haascnc.com. We look forward to any suggestions you may have.
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2005
Customer Satisfaction Procedure
Dear Haas customer,
Your complete satisfaction and goodwill are of the utmost importance to both Haas Automation, Inc., and the Haas distributor where you purchased your equipment. Normally, any concerns you may have about the sales transaction or the operation of your equipment will be rapidly resolved by your distributor.
However, if your concerns are not resolved to your complete satisfaction, and you have discussed your concerns with a member of the dealership’s management, the General Manager or the dealership’s owner directly, please do the following:
Contact Haas Automation’s Customer Service Center by calling 800-331-6746 and ask for the Customer Service Department. So that we may resolve your concerns as quickly as possible, please have the following information available when you call:
? Your name, company name, address and phone number ? The machine model and serial number
? The dealership name, and the name of your latest contact at the dealership ? The nature of your concern
If you wish to write Haas Automation, please use this address:
哈斯自动数控机械（上海）有限公司 地址：上海外高桥保税区富特东二路500号26号楼A部位 邮编：200131 电话：86-21-50462202/2206 传真：86-21-50462232 电子邮件：Haa-CR@Haascnc.com
Once you contact the Haas Automation Customer Service Center, we will make every effort to work directly with you and your distributor to quickly resolve your concerns. At Haas Automation, we know that a good Customer-Distributor-Manufacturer relationship will help ensure continued success for all concerned.
C u s t o m e rk
F e e d b a c
If you have any concern or questions in regards to the Haas Programming and Operations manual, please contact us via our E-mail, pubs@haascnc.com. We look forward to any suggestions you may have.
96-0237 2005
rev K January 目录内容
IV
Table of Contents
SAFETY ..............................................................................................................................................................................................
1
INTRODUCTION ............................................................................................................................................................................... 8
PENDANT KEYBOARD INTRODUCTION ................................................................................................................................. 10 FUNCTION KEYS ................................................................................................................................................................ 11
JOG KEYS ......................................................................................................................................................................... 11
OVERRIDE KEYS ................................................................................................................................................................ 12 DISPLAY KEYS .................................................................................................................................................................... 13
CURSOR KEYS ................................................................................................................................................................... 14
ALPHA KEYS ...................................................................................................................................................................... 14
MODE KEYS ....................................................................................................................................................................... 15
NUMERIC KEYS .................................................................................................................................................................. 16 POSITION DISPLAYS ........................................................................................................................................................... 17
OFFSETS DISPLAY .............................................................................................................................................................. 17
CURRENT COMMANDS DISPLAY .......................................................................................................................................... 18 ALARMS / MESSAGES DISPLAY ............................................................................................................................................ 19 SETTING / GRAPHIC DISPLAY FUNCTION ............................................................................................................................ 19
DATE AND TIME .................................................................................................................................................................. 20
HELP / CALCULATOR FUNCTION ......................................................................................................................................... 20
RUN-STOP-JOG-CONTINUE ................................................................................................................................................ 23
COOLANT LEVEL GAUGE .................................................................................................................................................... 24
200 HOUR CONTROL OPTION TRY-OUT ........................................................................................................................... 24
HIGH INTENSITY LIGHTING (OPTIONAL) ............................................................................................................................... 24 HIGH SPEED MACHINING (OPTIONAL) ............................................................................................................................... 24
OPERATION ...................................................................................................................................................................................... 26
MACHINE POWER-UP ....................................................................................................................................................... 26 PROGRAMMING INTRODUCTION .......................................................................................................................................... 26
TOOLING ............................................................................................................................................................................ 32
TOOL CHANGER ................................................................................................................................................................. 34
PALLET CHANGER (EC-SERIES AND MILL DRILL CENTER) .............................................................................................. 47
TIPS AND TRICKS ................................................................................................................................................................ 54
SUBROUTINES ................................................................................................................................................................................. 57
LOCAL SUBROUTINES .......................................................................................................................................................... 57
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内 容 目 录
安全.................................................................................................................................................................. 1 介绍( ( ( ( ( ( ( ( ( ( ( ( ( 8 悬挂式键盘介绍.................................................................................................................................. 10 功能
键................................................................................................................................................. 11 进给键................................................................................................................................................. 11 过载键................................................................................................................................................. 12 显示键................................................................................................................................................. 13 光标键................................................................................................................................................. 14 字母键................................................................................................................................................. 14 模式键................................................................................................................................................. 15 数字键................................................................................................................................................. 16 位置显
示.............................................................................................................................................. 17 偏置显示............................................................................................................................................. 17 当前指令显示...................................................................................................................................... 18 报警/信息显示.................................................................................................................................... 19 设置/图形显示功
能............................................................................................................................. 19 日期和时
间.......................................................................................................................................... 20 帮助/计算器功
能................................................................................................................................. 20
运行-停止-移动-继续........................................................................................................................ 23 冷却水平保护...................................................................................................................................... 24 200小时试用........................................................................................................................................ 24
高强度照明（可选）........................................................................................................................... 24 高速加
工（可选）............................................................................................................................... 24 操
作................................................................................................................................................................. 26 机床通电.............................................................................................................................................. 26 编程介
绍.............................................................................................................................................. 26 刀具..................................................................................................................................................... 32 换
刀..................................................................................................................................................... 34 托盘交换
器（EC系列和铣钻中心）..................................................................................................... 47 技巧与窍
门.......................................................................................................................................... 54 子程
序............................................................................................................................................................. 57 当地子程序.......................................................................................................................................... 57 程序固定循环举例............................................................................................................................... 58 带有多个虎钳的
子程序....................................................................................................................... 58 高级编
辑......................................................................................................................................................... 59 编程菜单............................................................................................................................................. 59 编辑菜单............................................................................................................................................. 60 查找菜单............................................................................................................................................. 60 修改菜
单............................................................................................................................................. 60
I/O菜单............................................................................................................................................... 61 F1键：帮助菜单.................................................................................................................................. 61
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QUICK CODE ........................................................................................................................................................ 63
VISUAL QUICK CODE ................................................................................................................................. 68
CUTTER COMPENSA TION .................................................................................................................................... 69
ENTRY AND EXIT FROM CUTTER COMPENSATION ............................................................................................... 70
FEED ADJUSTMENTS IN CUTTER COMPENSATION .............................................................................................. 70
MACROS ............................................................................................................................................................... 72
INTRODUCTION .......................................................................................................................................... 72 OPERATION NOTES..................................................................................................................................... 73 SYSTEM VARIABLES IN-DEPTH ...................................................................................................................... 78 VARIABLE USAGE ....................................................................................................................................... 81 ADDRESS SUBSTITUTION ............................................................................................................................ 82 G65 MACRO SUBROUTINE CALL ................................................................................................................. 89 COMMUNICATION WITH EXTERNAL DEVICES - DPRNT[ ] .................................................................................. 91
FANUC-STYLE MCRO FEATURES NOT INCLUDED IN HAAS CNC CONTROL ............................................................ 92
4TH AND 5TH AXIS PROGRAMMING .................................................................................................................. 93
CREATING FIVE-AXIS PROGRAMS .................................................................................................................. 93 INSTALLING AN OPTIONAL FOURTH AXIS ......................................................................................................... 95 INSTALLING AN OPTIONAL FIFTH AXIS ............................................................................................................ 96 AUXILIARY AXIS ........................................................................................................................................ 96 DISABLEING THE AXES ............................................................................................................................... 96
G CODES (PREPARATORY FUNCTIONS) ............................................................................................................. 97 M CODES (MISCELLANEOUS FUNCTIONS) ....................................................................................................... 153
SETTINGS ............................................................................................................................................................ 160 MAINTENANCE .................................................................................................................................................... 176
The Information contained in this manual is constantly being updated. The latest updates and other helpful information can be downloaded in .pdf format from the Haas website. Go to www.HaasCNC.com and click on “Manual Updates” under the “Customer Services” drop-down menu on the navigation bar. Additional technical information is available in the Haas Reference Manual. The Reference Manual contains definitions of parameters and alarms, machine installation instructions, and explanations of the machine’s mechanical and electrical subassemblies. The Haas Reference Manual is available online as a free download in .pdf format (go to www.HaasCNC.com and click on “Manual Updates” under the “customer services” drop-down menu in the navigation bar) This manual and all of its contents are copyright protected 2005, and may not be reproduced without written permission from Haas Automation, Inc.
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快速代码.......................................................................................................................................................... 63 可视快速代码
68 切削补
偿.......................................................................................................................................................... 69 进入和离开切削补偿............................................................................................................................ 70 切削补偿中
的进给调节........................................................................................................................ 70 宏指
令............................................................................................................................................................. 72 介绍..................................................................................................................................................... 72 操作注意.............................................................................................................................................. 73 详细介绍系统
变量............................................................................................................................... 78 变量应用............................................................................................................................................. 81 地址替
换............................................................................................................................................. 82
G65宏子程序调用................................................................................................................................ 89 与外部设备通信-DPRNT[]................................................................................................................ 91 HAAS计算机数字控制器上没有提供的FANUC型宏特性.................................................................. 92
4轴与5轴编程................................................................................................................................................. 93
创建5轴程序........................................................................................................................................93 安装可选择第四轴.............................................................................................................................. 95 安装可选择第五轴............................................................................................................................... 96 辅助轴................................................................................................................................................. 96 使轴失效............................................................................................................................................. 96
G代码（预备功能）........................................................................................................................................ 97 M代码(各种功能)........................................................................................................................................... 153 设置............................................................................................................................................................... 160 保养................................................................................................................................................................ 176
在这个手册中包含的信息需要经常更新。从HAAS网站上可以下载. Pdf格式的其它帮助信 息和最新的数据。进入www.HaasCNC.com 中，在\stomer Services\下拉菜单中点击 \。 在Haas参考手册中提供其它的技术信息。参考手册中包含有参数规定和警告，机床安装规 格，机床加工说明和电子配件。 Haas%ustomer Serv参考手册在网上免费提供，以ices\下拉菜单中点击. Pdf\格式下载（进入ate\）。www.HaasCNC.com 中，在 本手册以及它的内容为2005版权保护，不经哈斯自动数控机械有限公司允许，不得转载。
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HAAS SAFETY PROCEDURES T H I N K S A F E T Y DON T , ! GET CAUGHT UP IN YOUR WORK All milling machines contain hazards from rotating parts, belts and pulleys, high voltage electricity, noise, and compressed air. When using CNC machines and their components, basic safety precautions must always be followed to reduce the risk of personal injury and mechanical damage. Important – This machine to be operated only by trained personnel in accordance, with the Operato r s manual and instruc- tions for safe operation of machine. Safety Contents USES AND GUIDELINES FOR PROPER MACHINE OPERATION ........................................................................................... 4 MODIFICATIONS TO THE MACHINE .............................................................................................................................. 4 SAFETY PLACARDS ................................................................................................................................................. 4 AUTOMATIC EQUIPMENT ........................................................................................................................................... 4 MACHINE GUARDING .............................................................................................................................................. 4 ROTATING PARTS .................................................................................................................................................... 4 CHIP AUGERS ....................................................................................................................................................... 5 DANGEROUS VOLTAGES ........................................................................................................................................... 5 JOB SET-UP ......................................................................................................................................................... 5 HOT AREAS .......................................................................................................................................................... 5 MACHINE AWARENESS ............................................................................................................................................ 5 PROPER ATTIRE .................................................................................................................................................... 5 TOOLING .............................................................................................................................................................. 6 EYE-SAFETY .......................................................................................................................................................... 6 ELECTRICAL SERVICE ............................................................................................................................................. 6 SPILLS ................................................................................................................................................................ 6 FIXTURES ............................................................................................................................................................. 6 KEEP CLEAR......................................................................................................................................................... 6 DECLARATION OF WARNINGS, CAUTIONS, AND NOTES ................................................................................................... 7 SAFETY WINDOWS ................................................................................................................................................. 7 1
Safety
96-0237 rev K January
HAAS 安全守则 注 意 安 全 ! 在工作中不要发生这种情况 所 有 的 铣 削 设 备 如 旋 转 件 、 皮 带 、 滑 轮 、 高 压 电 、 好 家 伙 机 噪 音 、 压 缩 空 气 等 均 有 危 险 存 在 ， 所 以 在 使 用 C N C 设 和 备 及 其 组 件 时 ， 为 避 免 人 身 伤 害 及 机 械 损 坏 ， 必 须 严 格 遵 守 相 应 的 安 全 守 则 。 重 要 - - 只 有 受 过 操 作 手 册 和 机 床 安 全 使 用 培 训 的 技 术 人 员 才 可 以 对 机 床 进 行 操 作 。 安 全 内 容 机 床 正 确 操 作 和 使 用 指 南 ４ 机 床 改 造 ４ 警 告 ４ 自 动 化 设 备 ４ 机 床 防 护 ４ 旋 转 部 件 ４ 排 屑 器 ５ 危 险 电 压 96-0237 2005
rev K January 安全
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